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Low speed and high torque test system

In this system, AC variable frequency motor is used as the loading motor, and a bidirectional speed increasing box is set according to the parameters of the tested parts, which can ensure that the low-speed drive / loading motor can meet the torque speed matching test requirements of the tested parts through the speed increasing and torque reducing of the speed increasing device. Combined with the data acquisition system, the torque, rotation speed, mechanical power, current, voltage, electric power, efficiency, temperature, auxiliary system temperature, pressure, flow and other indicators of the tested parts are all measured and controlled to meet the test requirements of the performance indicators of the tested parts.

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Product description Product features Product parameters

    1. System introduction

    In this system, AC variable frequency motor is used as the loading motor, and a bidirectional speed increasing box is set according to the parameters of the tested parts, which can ensure that the low-speed drive / loading motor can meet the torque speed matching test requirements of the tested parts through the speed increasing and torque reducing of the speed increasing device.

    Combined with the data acquisition system, the torque, rotation speed, mechanical power, current, voltage, electric power, efficiency, temperature, auxiliary system temperature, pressure, flow and other indicators of the tested parts are all measured and controlled to meet the test requirements of the performance indicators of the tested parts.

    The system adopts the four quadrant energy feedback grid or load box energy consumption mode. Under the four quadrant energy feedback grid mode, the system can operate continuously for 24 hours under the constant power of 315KW. Under the energy consumption mode of load box, the system can operate for 1 hour under the constant power of 315KW and for a long time under other working conditions.

    The system has the function of measuring the characteristics of the torque angle. The torque angle is represented by θ. The initial state of the motor θ is 0 degree, and the adjustment step of θ is 0.5 degree. Any angle between 0 and 360 degrees can be adjusted for locked rotor test.



    2. Overview of test requirements of tested products

    The tested part is a high-power AC start / generator and start controller of AC start / power generation system, which has the characteristics of low speed and high torque.

    The general parameters of the tested parts are as follows:

    Type of tested parts: AC start / generator and start controller

    Installation and connection: flange type and frame type

    Maximum speed: 8000r / min

    Test torque range: 506n. M (0-6000r / min), 315KW constant power (6000-8000r / min)

    Test items: torque, speed, power, locked rotor torque of start / generator, control function, protection function of start controller, output voltage, current, excitation voltage, current, etc.



    3. Working environment requirements

    Power supply capacity ≥ 360kva

    Three phase power supply, 380V, 50Hz, 350kva

    Instrument power single phase, 220V, 50Hz, 10KVA

    Ambient temperature 0-50 ℃

    Ambient humidity not more than 90%

    Continuous working hours 24 hours a day

    Forced cooling without cooling water

    All are electric devices, without air source

    Working environment air pressure: the actual air pressure in the laboratory can be used without special requirements

    2. 被测产品测试需求概述
    被测件为一种大功率交流启动/发电系统的交流启动/发电机及起动控制器,具有低转速大转矩特性。
    被测件大致参数情况如下:
    被测件类型:交流启动/发电机及起动控制器
    安装连接方式:法兰式和机座式
    最高转速:8000r/min
    测试扭矩范围:506N.m(0~6000r/min),315kW恒功率(6000~8000r/min)
    测试项目:启动/发电机的扭矩、转速、功率、堵转扭矩,启动控制器的控制功能、保护功能及输出电压、电流,励磁电压、电流等。
    供电容量  ≥360kVA
    动力电源 三相,380V,50HZ,350kVA
    仪器电源  单相,220V,50HZ,10kVA
    环境温度  0-50℃
    环境湿度  不大于90% 
    连续工作时间   每天连续工作24小时
    强制冷却,无需冷却水
    均为电动器件,无需气源
    工作环境气压:试验室实际气压均可,无特殊要求
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